180 ° industrial flip plate positioner

Product Introduction

This machine is mainly composed of a flipping body, a feeding device, a stacking clamping mechanism, a control pipeline, a hydraulic system, an electrical control console, an operating system, a safety fence, etc. It can adapt to the engineering flipping requirements of different specifications of goods, provide safe, stable, and effective process transportation, and achieve the operation goal of converting the front to the back or vice versa. Just place it inside the foundation or on a level ground.

The operation process is simple and convenient:

Move the product into the flipping positioner with a forklift or crane, activate the button on the control panel, and the flipping positioner will start flipping and repositioning. After completing the 180 ° flipping and repositioning of the product, move it away.

main function

The "C" - and "O" - type sheet metal flipping and positioning machine is a specialized equipment used in the automotive industry for flipping large sheet metal stacks. It is an essential auxiliary equipment for stamping automation production lines, which can not only reduce surface scratches on the sheet metal and improve product quality, but also reduce the labor intensity of operators and improve production efficiency.

The main characteristics of this type of equipment are reflected in the mature product structure and the absence of maintenance accidents.

working principle

Firstly, in terms of design, different workpiece sizes and qualities should be adapted, and different workpiece fixing devices should be designed according to the structure of different workpieces; Secondly, during the flipping process, try to minimize the horizontal movement of the center of gravity of the workpiece; During the flipping process, the workpiece should be kept stable and the noise during operation should be minimized to prevent noise pollution; Minimize energy consumption as much as possible to meet the requirements of energy conservation and emission reduction; Finally, it is necessary to meet the flipping function from 0 ° to 180 ° and from 180 ° to 0 °.

Application:

Widely used in metallurgy, stamping, sheet metal, steel plate, copper plate, aluminum plate, door panel and other industries. The flipping machine avoids the safety hazards caused by forklifts or cranes flipping, and improves work efficiency, ensuring the best choice for worker operation safety.

Competitive Advantage:

Its advantage lies in completely replacing the safety hazards caused by manual or forklift or crane flipping, with fast speed, high efficiency, and easy operation, greatly improving production efficiency, reducing the labor intensity of workers, and the utilization rate of factory cranes. It is a very simple and practical transportation and conversion device. Ensuring production safety. Realize a three-dimensional process for cargo transportation, without the need for manual labor or overhead cranes, which have high transportation rates. The flipping machine has a simple structure, low cost, high work efficiency, and is safe and reliable.

Main performance

The body adopts a steel plate welded cylindrical structure, with mature technology, and all steel plates undergo shot blasting pretreatment

The flipping and displacement process moves at a constant speed, runs smoothly and without impact, with a buffering device. When flipping into place, the motion buffering device absorbs kinetic energy and runs smoothly without impact.

During the flipping process, speed control is carried out, with fast and slow speed adjustments. When the flipping starts quickly and reaches the desired position, the speed is adjusted to slow for a smooth transition. (Slow start, slow stop).

The stopping method involves first slowing down to a stop and then adding a stop block to limit it, preventing it from tipping over and ensuring safety. Multiple limit protection (limit switches, mechanical limit devices, etc.)

Braking method: Motor with brake, self-locking function, can stop at any position, flip body in place locking, safe and reliable

Detection: The flipping device has detection switches at both the starting and ending points to achieve interlocking between the flipping action and the automatic operation of the entire machine. During the flipping process, there are protective measures in place to deal with any sudden anomalies.

Clamping system: It can meet the clamping force requirements for flipping the maximum stack of materials and has automatic overload to prevent material from being crushed. The clamping method adopts hydraulic clamping/pneumatic clamping/mechanical clamping (depending on the product selection).

Using this device can improve flipping efficiency and greatly reduce costs for users.

Based on the characteristics of the user's product, professionally design various specifications of flip positioners.

Shanghai Baoduan Machinery Manufacturing Co., Ltd. is located in Baoshan District, Shanghai, an international metropolis. It is a professional mechanical production enterprise engaged in equipment manufacturing and equipment R&D.

The company focuses on production equipment for metallurgical processing, as well as winding and packaging machine equipment for metal strips, pipes, profiles, tires, etc. Meanwhile, to solve problems such as product packaging and transfer in the actual production of metal strip processing enterprises, our company has also developed winding and packaging equipment for materials like metal strips, metal plates, pipes, and wires—including steel strip Winding Machines, copper coil winding and packaging machines, steel wire winding machines, steel pipe winding machines, horizontal winding machines, etc.—as well as industrial turning equipment such as 90-degree Steel Coil tilters, aluminum Coil tilters, Mold tilters, and 180-degree tilters.