What constitutes the core components of the electric drive system for coil tilters?

2025-09-03 11:44:14

The core components of the electric drive system of the roll material flipping machine include power source, transmission mechanism, control and detection components, etc. The following is a specific introduction:

Power source

Motor: It is the power core of the electric drive system, commonly including ordinary AC motors, servo motors, etc. Ordinary AC motors are suitable for applications that do not require high precision, while servo motors can accurately control speed and angle, and are commonly used in roll flipping machines that require high-precision flipping.

Reducer: Used to reduce motor speed and increase output torque to meet the power requirements for coil flipping. Common types include gear reducers, worm gear reducers, etc.

transmission mechanism

Gear transmission: By transmitting power through the meshing between gears, precise transmission ratios and high transmission efficiency can be achieved. It is commonly used in situations where precise control of the flipping angle is required, such as the flipping saddle mechanism rotating through the meshing of the ring gear and the transmission gear.

Chain Drive: Composed of a drive sprocket, a transmission chain, and a transmission sprocket, it can transmit large amounts of power and drive over long distances. For example, in a metal coil flipping device, the motor drives the transmission shaft to rotate through the drive sprocket, transmission chain, and transmission sprocket.

Screw drive: such as ball screw, can convert the rotational motion of the motor into linear motion, commonly used in flipping machines that require precise position control, such as driving the movement of the lifting fork arm group to achieve the lifting and flipping of the coil.

Control and detection components

Servo driver: used to receive control signals, drive servo motors to operate, and accurately control parameters such as motor speed and position.

Encoder: Real time detection of motor angle and speed, and feedback of data to the control system to achieve position closed-loop control, ensuring the accuracy of flipping angle.

Electric control system: including programmable logic controller (PLC), relays, contactors, etc., used for logical control and protection of the entire electric drive system, coordinating the work of various components, and can achieve functions such as start stop and speed adjustment of flipping actions according to the instructions of the operator.

Detection switch: such as limit switch, proximity switch, etc., used to detect the position and status of the flipping frame. When the flipping frame reaches the preset angle or position, it sends a signal to the electronic control system to stop or switch the action.