How to correctly operate and maintain an electric tilter?

2025-09-03 11:28:41

Proper operation and maintenance of electric flipping machines is the core link to ensure safe operation of equipment, extend service life, and avoid production accidents. It is necessary to strictly follow the principles of "standardized operation, normalized maintenance, and risk prevention". The following provides a detailed explanation of specific requirements from the perspectives of correct operating procedures and scientific maintenance systems:

The correct operation process of electric flipping machine

Before operation, it is necessary to confirm that the operator has received professional training, is familiar with the equipment structure, operation panel functions, and emergency response methods. It is strictly prohibited to operate without a license or in violation of regulations.

1. Before operation: Conduct a comprehensive inspection to eliminate potential hazards

Before starting the device, a triple check of "hardware+software+environment" must be completed to avoid running with faults:

Hardware component inspection:

Structural components: Check whether the flipping arm, bracket, and connecting bolts are loose, deformed, or cracked;

Clamping/fixing device: Confirm whether the gripper, suction cup (if vacuum type), and positioning block are intact, and whether the clamping force meets the standard;

Transmission system: Check whether there is any abnormal noise or oil leakage in the motor, reducer, chain/gear, and whether the tension of the belt/chain is appropriate;

Safety devices: test emergency stop button, limit switch, overload protection, protective barrier/warning light.

Electrical control system inspection:

Check if the power and control wires are damaged or exposed, and if the plugs/wiring terminals are secure;

Whether the operation panel buttons are sensitive and whether the display screen is displaying normally;

If the device is equipped with remote control operation, it is necessary to test whether the remote control signal is stable and whether the emergency stop function is synchronized and effective.

Work environment inspection:

There are no obstacles around the equipment, and the working space meets the flipping radius;

The ground is flat and free of oil/water stains;

The status of the workpiece to be flipped: Confirm that the weight and size of the workpiece match the rated parameters of the equipment, that there are no sharp protrusions on the surface of the workpiece, and that the workpiece is placed steadily.

2. During operation: strict standards and real-time monitoring

The operation process should be "slow start, stable operation, and frequent observation" to avoid illegal operations such as emergency stop and sudden turn:

Start sequence: First connect the main power supply, then turn on the equipment power supply. After the equipment self checks, start the clamping device to firmly fix the workpiece;

Operation control: Slowly adjust the flipping speed through the operation panel or remote control, and observe the workpiece status and equipment operation sound in real time;

Prohibited behavior:

During the flipping process, personnel are strictly prohibited from entering the flipping radius of the equipment and touching moving parts with their hands is strictly prohibited;

It is strictly prohibited to adjust the clamping device, disassemble components, or temporarily increase/decrease the weight of the workpiece during equipment operation;

If the workpiece is made of easily deformable materials such as coils or sheets, it is strictly prohibited to excessively clamp and cause damage to the workpiece, or to clamp insufficiently and cause slipping.

Emergency response: If the following situations occur, immediately press the emergency stop button to stop the machine, troubleshoot and restart:

The device emits abnormal noise, vibration, or emits smoke or odor;

The workpiece is loose, offset, and there is a risk of slipping;

The electronic control system reports an error or the operation buttons are malfunctioning.

3. After operation: Power off and clean, record the status

After completing the homework, it is necessary to do a good job of "finishing work" to prepare for the next use:

Shutdown sequence: First, reset the flipping arm to its initial position, release the clamping device, and remove the workpiece; Turn off the device power again and disconnect the main power supply;

Cleaning and tidying up: Clean the dust and oil stains on the surface of the equipment, and remove debris from the jaws/suction cups; Organize the homework site, put tools and workpieces back in place, and keep the area around the equipment clean;

Status recording: Record the operation status in the device operation log, including "running time, type/quantity of processed workpieces, whether there are abnormalities, and abnormal handling methods", for easy maintenance and traceability in the future.

Scientific maintenance system for electric flipping machine

Maintenance should be based on the frequency of equipment use and operating conditions to develop a "daily maintenance+regular maintenance+fault repair" plan, in order to avoid "heavy use, light maintenance" leading to shortened equipment life.

1. Daily maintenance

Appearance inspection: Confirm that the structural components of the equipment are not deformed or loose, and that the safety protection devices are intact;

Cleaning and maintenance: Wipe the surface of equipment, operation panel, clamping device, and remove dust from the surface of transmission components;

Functional testing: Conduct a brief test to ensure that the emergency stop button, clamping device, and flipping function are functioning properly, without any jamming or failure.

2. Regular maintenance

The maintenance cycle should be adjusted according to the equipment model and usage intensity, with a focus on "consumable components" and "core systems".

3. Fault repair

Common faults and solutions:

Fault 1: The clamping device cannot be tightened/loosened → Troubleshooting: Check if there are foreign objects stuck in the clamping jaws, if the cylinder/hydraulic cylinder is short of oil, and if the vacuum suction cup is leaking → Treatment: Clean the foreign objects, replenish the oil, and replace the seals;

Fault 2: Abnormal flipping speed → Troubleshooting: Check if the motor speed is normal, if the frequency converter parameters have been tampered with, and if the transmission chain is stuck → Solution: Check the motor wiring, restore the frequency converter parameters, and lubricate the chain;

Fault 3: Equipment cannot start → Troubleshooting: Check if the power is connected, if the emergency stop button is not reset, if the circuit breaker in the electrical control box is tripped → Solution: Connect the power, reset the emergency stop button, and close the circuit breaker.

Maintenance precautions:

Before maintenance, the main power supply must be disconnected and a warning sign reading "Under maintenance, no closing" must be hung;

When replacing components, it is necessary to use original or same specification spare parts to avoid using non-standard parts that may cause equipment performance degradation;

After the maintenance is completed, it is necessary to conduct a no-load test first to confirm that there are no faults before conducting a load test to ensure the normal operation of the equipment.

4. Long term storage and maintenance

Cleaning equipment: Thoroughly clean the dust and oil stains on the surface and inside of the equipment, and apply rust proof oil to metal parts;

Component protection: Reset the clamping device, remove and clean the vacuum suction cup, seal and store it to avoid moisture;

Environmental requirements: Store in a dry, ventilated, non corrosive gas environment, away from direct sunlight or rain;

Regular inspection: Power on once a month to prevent the motor and electrical control system from getting damp and aging.

Key precautions

Personnel training: New operators must undergo "theoretical+practical" training and pass the assessment before they can operate independently; Regularly organize operators to learn the operation manual or maintenance requirements for equipment updates.

Compliance: Strictly follow the rated parameters in the equipment manual, strictly prohibit unauthorized modification of the equipment, and avoid damaging the original safety design of the equipment.

Record traceability: Establish an "equipment maintenance file" to record in detail the time, content, and replacement part models of each maintenance and repair, facilitating the analysis of equipment failure patterns and preventing failures in advance.

Through standardized operation and scientific maintenance, not only can the safe and stable operation of the electric flipping machine be guaranteed, but it can also effectively extend the service life of the equipment, reduce the risk of production interruption and maintenance costs.